On Mon, 16 Sept 2024 at 09:46, martin rudalics <rudalics@gmx.at> wrote:
 > xg_frame_resized, rejected, PS=1328x1260, XS=400x374, DS=664x630

I'm afraid that some mishap has happened here.  The DS=664x630 values
indicate that you've run an older version of the patch where I confused
scaled and unscaled values.  I'm attaching the latest version renamed to
include today's date.  Please retry.

I've rebuilt with the dated patch.

History for initial frame without menu bar:

Frame size history of #<frame  *Minibuf-1* - GNU Emacs at dwks 0x55a01c95a0d0>
x_create_frame_1 (5), TS=80x25~>1280x875, NS=80x25~>1296x875, IS=80x25~>1296x875, MS=32x70 IH IV
gui_figure_window_size (5), TS=1280x875~>1280x1260, TC=80x25~>80x36, NS=1296x875~>1296x1260, IS=1296x875~>1296x1260, MS=32x70 IH IV
scroll-bar-width (3), NS=1296x1260~>1328x1260, IS=1296x1260~>1328x1260, MS=160x175
scroll-bar-height (3), MS=160x175
menu-bar-lines (2), MS=160x175
x_create_frame_2 (0), MS=160x175
xg_frame_set_char_size, invisible, PS=1328x1260, XS=1328x1260, DS=1328x1260
xg_frame_set_char_size (5), MS=32x70 IH IV
x_make_frame_visible
MapNotify, not hidden & not iconified, PS=1328x1260, DS=1328x1260
ConfigureNotify, PS=1328x1260, XS=1328x1260, DS=1328x1260
xg_frame_resized, rejected, PS=1328x1260, XS=1328x1260, DS=664x655
ConfigureNotify, PS=1328x1260, XS=1328x1258, DS=1328x1260
xg_frame_resized, rejected, PS=1328x1260, XS=1328x1258, DS=664x655
menu-bar-lines (2), MS=160x175
xg_frame_set_char_size, visible, PS=1328x1260, XS=1328x1260, DS=1328x1260
 gvalues, PS=664x654
ConfigureNotify, PS=1328x1260, XS=1328x1258, DS=1328x1260
xg_frame_resized, rejected, PS=1328x1260, XS=1328x1258, DS=664x630
tool-bar-lines (2), MS=160x175
xg_frame_set_char_size, visible, PS=1328x1260, XS=1328x1260, DS=1328x1260
 gvalues, PS=664x629
ConfigureNotify, PS=1328x1260, XS=1328x1258, DS=1328x1260
xg_frame_resized, rejected, PS=1328x1260, XS=1328x1258, DS=664x671
set_window_configuration (4), MS=160x175 IH IV

History for second frame without menu bar:

Frame size history of #<frame  *Minibuf-1* 0x55a01ca20940>
x_create_frame_1 (5), TS=80x25~>1280x875, NS=80x25~>1296x875, IS=80x25~>1296x875, MS=32x70 IH IV
gui_figure_window_size (5), TS=1280x875~>1280x1260, TC=80x25~>80x36, NS=1296x875~>1296x1260, IS=1296x875~>1296x1260, MS=32x70 IH IV
scroll-bar-width (3), NS=1296x1260~>1328x1260, IS=1296x1260~>1328x1260, MS=160x175
scroll-bar-height (3), MS=160x175
x_create_frame_2 (0), MS=160x175
xg_frame_set_char_size, invisible, PS=1328x1260, XS=1328x1260, DS=1328x1260
xg_frame_set_char_size (5), MS=32x70 IH IV
x_make_frame_visible
MapNotify, not hidden & not iconified, PS=1328x1260, DS=1328x1260
ConfigureNotify, PS=1328x1260, XS=400x374, DS=1328x1260
xg_frame_resized, rejected, PS=1328x1260, XS=400x374, DS=664x630
tool-bar-lines (2), MS=160x175
xg_frame_set_char_size, visible, PS=1328x1260, XS=1328x1260, DS=1328x1260
 gvalues, PS=200x187
ConfigureNotify, PS=1328x1260, XS=1328x1258, DS=1328x1260
xg_frame_resized, rejected, PS=1328x1260, XS=1328x1258, DS=664x671
set_window_configuration (4), MS=160x175 IH IV

History for initial frame with menu bar:

Frame size history of #<frame  *Minibuf-1* - GNU Emacs at dwks 0x5f4024e62b80>
x_create_frame_1 (5), TS=80x25~>1280x875, NS=80x25~>1296x875, IS=80x25~>1296x875, MS=32x70 IH IV
gui_figure_window_size (5), TS=1280x875~>1280x1260, TC=80x25~>80x36, NS=1296x875~>1296x1260, IS=1296x875~>1296x1260, MS=32x70 IH IV
scroll-bar-width (3), NS=1296x1260~>1328x1260, IS=1296x1260~>1328x1260, MS=160x175
scroll-bar-height (3), MS=160x175
menu-bar-lines (2), MS=160x175
x_create_frame_2 (0), MS=160x175
xg_frame_set_char_size, invisible, PS=1328x1260, XS=1328x1260, DS=1328x1260
xg_frame_set_char_size (5), MS=32x70 IH IV
x_make_frame_visible
MapNotify, not hidden & not iconified, PS=1328x1260, DS=1328x1260
ConfigureNotify, PS=1328x1260, XS=1328x1260, DS=1328x1260
xg_frame_resized, rejected, PS=1328x1260, XS=1328x1260, DS=664x655
ConfigureNotify, PS=1328x1260, XS=1328x1258, DS=1328x1260
xg_frame_resized, rejected, PS=1328x1260, XS=1328x1258, DS=664x655
tool-bar-lines (2), MS=160x175
xg_frame_set_char_size, visible, PS=1328x1260, XS=1328x1260, DS=1328x1260
 gvalues, PS=664x654
ConfigureNotify, PS=1328x1260, XS=1328x1258, DS=1328x1260
xg_frame_resized, rejected, PS=1328x1260, XS=1328x1258, DS=664x696
set_window_configuration (4), MS=160x175 IH IV

History for second frame with menu bar:

Frame size history of #<frame  *Minibuf-1* 0x5f4025026420>
x_create_frame_1 (5), TS=80x25~>1280x875, NS=80x25~>1296x875, IS=80x25~>1296x875, MS=32x70 IH IV
gui_figure_window_size (5), TS=1280x875~>1280x1260, TC=80x25~>80x36, NS=1296x875~>1296x1260, IS=1296x875~>1296x1260, MS=32x70 IH IV
scroll-bar-width (3), NS=1296x1260~>1328x1260, IS=1296x1260~>1328x1260, MS=160x175
scroll-bar-height (3), MS=160x175
menu-bar-lines (2), MS=160x175
x_create_frame_2 (0), MS=160x175
xg_frame_set_char_size, invisible, PS=1328x1260, XS=1328x1260, DS=1328x1260
xg_frame_set_char_size (5), MS=32x70 IH IV
x_make_frame_visible
MapNotify, not hidden & not iconified, PS=1328x1260, DS=1328x1260
ConfigureNotify, PS=1328x1260, XS=400x340, DS=1328x1260
xg_frame_resized, rejected, PS=1328x1260, XS=400x340, DS=664x655
ConfigureNotify, PS=1328x1260, XS=1328x1258, DS=1328x1260
xg_frame_resized, rejected, PS=1328x1260, XS=1328x1258, DS=664x655
tool-bar-lines (2), MS=160x175
xg_frame_set_char_size, visible, PS=1328x1260, XS=1328x1260, DS=1328x1260
 gvalues, PS=664x654
ConfigureNotify, PS=1328x1260, XS=1328x1258, DS=1328x1260
xg_frame_resized, rejected, PS=1328x1260, XS=1328x1258, DS=664x696
set_window_configuration (4), MS=160x175 IH IV

 > Next I'd like to know what you see with
 >>
 >> (let ((frame (make-frame '((visibility . nil)))))
 >>     (make-frame-visible frame))

Frame size history with patched Emacs:

Frame size history of #<frame  *Minibuf-1* 0x5a14ea4df208>
x_create_frame_1 (5), TS=80x25~>1280x875, NS=80x25~>1296x875, IS=80x25~>1296x875, MS=32x70 IH IV
gui_figure_window_size (5), TS=1280x875~>1280x1260, TC=80x25~>80x36, NS=1296x875~>1296x1260, IS=1296x875~>1296x1260, MS=32x70 IH IV
scroll-bar-width (3), NS=1296x1260~>1328x1260, IS=1296x1260~>1328x1260, MS=160x175
scroll-bar-height (3), MS=160x175
menu-bar-lines (2), MS=160x175
x_create_frame_2 (0), MS=160x175
xg_frame_set_char_size, invisible, PS=1328x1260, XS=1328x1260, DS=1328x1260
xg_frame_set_char_size (5), MS=32x70 IH IV
x_make_frame_invisible
x_make_frame_visible
MapNotify, not hidden & not iconified, PS=1328x1260, DS=1328x1260
ConfigureNotify, PS=1328x1260, XS=400x340, DS=1328x1260
xg_frame_resized, rejected, PS=1328x1260, XS=400x340, DS=664x655
tool-bar-lines (2), MS=160x175
xg_frame_set_char_size, visible, PS=1328x1260, XS=1328x1260, DS=1328x1260
 gvalues, PS=200x195
ConfigureNotify, PS=1328x1260, XS=1328x1258, DS=1328x1260
xg_frame_resized, rejected, PS=1328x1260, XS=1328x1258, DS=664x696
set_window_configuration (4), MS=160x175 IH IV
set_window_configuration (4), MS=160x175 IH IV
 
 >> and
 >>
 >> (let ((frame (make-frame '((visibility . nil) (menu-bar-lines . 0)))))
 >>     (make-frame-visible frame))

Frame size history with patched Emacs:

Frame size history of #<frame  *Minibuf-1* 0x5954e4cec248>
x_create_frame_1 (5), TS=80x25~>1280x875, NS=80x25~>1296x875, IS=80x25~>1296x875, MS=32x70 IH IV
gui_figure_window_size (5), TS=1280x875~>1280x1260, TC=80x25~>80x36, NS=1296x875~>1296x1260, IS=1296x875~>1296x1260, MS=32x70 IH IV
scroll-bar-width (3), NS=1296x1260~>1328x1260, IS=1296x1260~>1328x1260, MS=160x175
scroll-bar-height (3), MS=160x175
x_create_frame_2 (0), MS=160x175
xg_frame_set_char_size, invisible, PS=1328x1260, XS=1328x1260, DS=1328x1260
xg_frame_set_char_size (5), MS=32x70 IH IV
x_make_frame_invisible
x_make_frame_visible
MapNotify, not hidden & not iconified, PS=1328x1260, DS=1328x1260
ConfigureNotify, PS=1328x1260, XS=400x374, DS=1328x1260
xg_frame_resized, rejected, PS=1328x1260, XS=400x374, DS=664x630
tool-bar-lines (2), MS=160x175
xg_frame_set_char_size, visible, PS=1328x1260, XS=1328x1260, DS=1328x1260
 gvalues, PS=200x187
ConfigureNotify, PS=1328x1260, XS=1328x1258, DS=1328x1260
xg_frame_resized, rejected, PS=1328x1260, XS=1328x1258, DS=664x671
set_window_configuration (4), MS=160x175 IH IV

--
https://rrt.sc3d.org