manual 4.4 section 7-8 sed -E ':x {N ; s/\n/ /g ; s/(.{40,40})/\1\n/ ; /\n/!bx ; P ;D}' does not work as described. Change line length , say to 5 sed -E ':x {N ; s/\n/ /g ; s/(.{5,5})/\1\n/ ; /\n/!bx ; P ;D}' cat line_wrap_input : apple grape pear peach pomengranate ~/sed/code-> sed -E ':x {N ; s/\n/ /g ; s/(.{5,5})/\1\n/ ; /\n/!bx ; P ; D}' \ line_wrap_input apple grap e pear peach pomengranate ~/sed/code-> This seems to work: #!/bin/sed -rf # line_wrap.sed ( :x { N s/\n/ /g :y s_(.{40,40})_\1\n_ /.{40,40}/ P s/.*\n// ty /\n/!bx } Best Wishes David L Ward